Why Alternative Fuel & Raw Material (AFR) Is the Future of Green Energy – DCC Group

In today’s environmentally conscious world, the search for sustainable energy alternatives is more critical than ever. One such promising solution is Alternative Fuel & Raw Material (AFR), which is reshaping how industries manage waste and energy. As India rapidly transitions towards a circular economy, AFR is proving to be a key player, especially in waste to energy plants, where materials like RDF (Refuse Derived Fuel) and Segregated Combustible Fractions (SCF) are being reused to generate clean energy.



What is AFR?


AFR refers to the use of waste materials as substitutes for conventional fuels (like coal or petroleum) and raw materials in industrial processes. These waste materials can come from municipal solid wasteindustrial waste, or agricultural residues, and are processed into usable forms like RDF. Instead of sending these materials to landfills, they are used to produce energy, helping industries reduce dependency on fossil fuels while minimizing environmental impact.



The Growing Role of RDF Recycling


RDF recycling is a key step in the AFR process. It involves the extraction of high-calorific value materials such as plastics, textiles, and paper from waste streams. These materials are then processed into fuel pellets or fluff that can be used in cement kilnssteel plants, or power generation facilities.


RDF is not just an energy resource; it is a waste management solution. By diverting non-recyclable waste from landfills and incinerators, RDF recycling reduces greenhouse gas emissions and promotes a cleaner environment. The increasing number of waste to energy plants across India highlights the nation’s shift towards embracing RDF as a core part of its AFR strategy.



SCF: Segregated Combustible Fractions


Another vital component in the AFR framework is Segregated Combustible Fractions (SCF). SCF consists of light and flammable materials separated from the waste stream, such as plastics and rubber, which are difficult to recycle but can be effectively used as fuel.


The SCF process involves advanced segregation technologies like trommel screensbounce separators, and ballistic separators that help isolate combustible materials. This separation not only enhances the quality of AFR but also improves the efficiency of waste to energy plants.



AFR in Cement and Energy Industries


The cement industry is one of the biggest adopters of AFR. By co-processing AFR, cement kilns can significantly lower their carbon footprint while maintaining product quality. AFR use also reduces energy costs, which is especially important as traditional fossil fuel prices continue to rise.


Similarly, waste to energy plants powered by AFR are emerging as sustainable energy sources for urban and rural India. These plants help reduce landfill burden, curb emissions, and generate electricity or heat from otherwise discarded materials.



Environmental and Economic Impact


Switching to AFR contributes to:





  • Reduced landfill usage, extending the life of existing waste disposal sites.




  • Lower greenhouse gas emissions, particularly methane and CO₂.




  • Cost-effective energy solutions for industries.




  • Job creation in waste segregation, RDF production, and AFR logistics.




AFR also complements India's Swachh Bharat Mission and Smart Cities initiative, promoting cleaner cities and responsible waste handling.



DCC Group’s Role in Advancing AFR Technology


As one of India’s leaders in waste management and recycling innovation, DCC Group is actively involved in the development and implementation of AFR solutions. From setting up waste to energy plants to manufacturing cutting-edge segregation equipment for SCF and RDF recovery, DCC Group is committed to driving India’s green energy transition.



Conclusion


The future of green energy in India hinges on sustainable alternatives like AFR. With technologies like RDF recycling and SCF segregation becoming more efficient, and with the growing adoption of waste to energy plants, AFR is more than a trend—it’s a transformative movement.


By turning waste into power, AFR is lighting the path to a cleaner, greener, and more energy-resilient India—and DCC Group is proud to lead the way.

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